Case CX800 Tier 3 Crawler Excavator Service Manual

Description

Case CX800 Tier 3 Crawler Excavator Service Manual

File Format: PDF
Pages: 787
Size: 82.8Mb
Manual Language: English

CONTENTS AS FOLLOWS:

1 GENERAL INFORMATION
Safety, general information and standard torque data
General specifications and special torque setting
2 ENGINE
Radiator and engine, removal and installation
Engine specifications
Disassembly and assembly of the engine
3 FUEL SYSTEM
Fuel tank
Fuel engine system
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting
Inspection and maintenance of batteries and connecting a booster battery
Main and engine electronic control boxes
5 UNDERCARRIAGE
Removal and installation of tracks
Rollers
Sprocket
Idler wheel and tension shock absorber
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation
Drive motor and final drive transmission disassembly and assembly
Swing reduction gear, removal and installation
Swing reduction gear, disassembly and assembly
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
Specifications, troubleshooting, checks and hydraulic pressure settings
Hydraulic reservoir removal and installation
Main and pilot pumps, removal and installation
Main hydraulic control valve, removal and installation
Attachment cylinders, removal and installation
Hydraulic swivel, removal and installation
Pilot blocs, removal and installation
Swing motor, removal and installation
Main hydraulic pump, disassembly and assembly
Main hydraulic control valve, disassembly and assembly
Attachment cylinders, disassembly and assembly
Hand control levers, disassembly and assembly
Foot control levers, disassembly and assembly
Six-solenoid valves, disassembly and assembly
Caution valve, disassembly and assembly
Safety valve
Hydraulic swivel, disassembly and assembly
Swing motor, disassembly and assembly
Hydraulic functions
Fan motor, removal and installation
Fan motor, disassembly and assembly
Fan pump, removal, disassembly, assembly and installation
Hydraulic component functions
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight
Boom, dipper and bucket
Seat and seat belt
Cab and cab equipment
Air conditioning troubleshooting
Air conditioning unit disassembly and assembly
Air conditioning servicing
Air conditioning components
Removal and installation attachment, counterweight and side fram
Large format hydraulic schematic
Large format electrical schematic